EWA系列减速电机说明书.pdf

www.lockdrives.comEWADE | EN | NL | ES | RU290000.0002.3985 / 2015.08mminch EWA 10 EWA 12 OBJ_BUCH-0000000209-001.book Page 2 Wednesday, August 26, 2015 4:09 PM390000.0002.3985 / 2015.08mminch EWA 14 EWA 16 OBJ_BUCH-0000000209-001.book Page 3 Wednesday, August 26, 2015 4:09 PM490000.0002.3985 / 2015.08de. Seite 5en.Page 28nl . Pagina 51es . Pgina 74ru. 97Weitere Sprachen:Further languages:Overige talen:Otros idiomas: :www.lockdrives.comOBJ_BUCH-0000000209-001.book Page 4 Wednesday, August 26, 2015 4:09 PM28en Translation Installation Instructions90000.0002.3985 / 2015.08PageenContents1 Declaration of Incorporation according to Machinery Directive 2006/42/EC, Appendix II, No. 1B . . . . . . . . . . . . . . . . . . . . 282 Explanation of Symbols and Safety Information . . . . . . . . . . . . . . . . . . . . . 293 Product Identification . . . . . . . . . . . . . . . . . . 314 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . 315 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 336 Electrical Connection and Start-Up . . . . . . . 407 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 468 Inspection and Maintenance . . . . . . . . . . . . 469 Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . 4810 Fault Clearance . . . . . . . . . . . . . . . . . . . . . . 4811 Spare Parts and Replacement . . . . . . . . . . 4912 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501 Declaration of Incorpora-tion according to Machinery Directive 2006/42/EC, Appendix II, No. 1BLock Antriebstechnik GmbHFreimut-Lock-Strasse 2D-88521 Ertingen GermanyWe declare herewith that the following partly com-pleted machinery is only intended to be incorpo-rated into or assembled with other machinery or equipment as defined in Article 2g:Power drives EWA 10 / EWA 12 / EWA 14 / EWA 16The specific technical documents pursuant to Appendix VII Part B have been completed and will be made available to the competent national author-ity by mail on request.This partly completed machine complies with the requirements of the following EC Directives:EC Machinery Directive 2006/42/ECEC EMC Directive 2004/108/ECThe following harmonised standards (or parts of these standards) have been applied:DIN EN ISO 12100:2010Safety of machinery General principles for design Risk assessment and risk reductionDIN EN ISO 60204-1, 12:04/2007Safety of Machinery: Electrical equipment of machinesDIN EN 60034-5:09/2007Rotating electrical machines (only electric motors)This partly completed machine may only be com-missioned when it has been determined that the machinery, in which this partly completed machine is to be installed, complies with the provisions of the Machinery Directive.Authorised representative responsible for compiling the technical documentation:M. Bausch (address as above)Frank LockPresidentErtingen, 25.06.2015Thank youfor choosing a Lock EWA 10/12/14/16 power drive.As the leading manufacturer for natural ven-tilation and shading, we are committed to achieving the highest quality demands from our customers. We ask you to follow these Installation Instructions during installation and setting in order to satisfy these high demands during later application as well.Please contact us should any questions or problems arise. To call the Service Team:Hotline Germany: +49 7371 9508-22Hotline Benelux: +31 174 212833Hotline North America: +1 (877) 562 5487Your Lock TeamOBJ_BUCH-0000000209-001.book Page 28 Wednesday, August 26, 2015 4:09 PM29Translation Installation Instructions en90000.0002.3985 / 2015.082 Explanation of Symbols and Safety Information2.1 Explanation of symbolsWarning informationWarnings included in the text are marked with a triangular icon and the text framed.A lightning symbol replaces the exclamation mark in the triangular icon to identify risks through electricity.Signal words at the start of the warning information indicate the type and severity of consequences when measures to prevent risks are not followed. NOTICE means property damage can occur. CAUTION means light or medium personal inju-ries can occur. WARNING means serious personal injuries can occur. DANGER means personal injuries dangerous to life can occur.Important informationFurther symbolsRefer to the drive type plate and the relevant product catalogue for technical data.Important information without risks for per-sons or property are identified with the sym-bol shown. The information is also framed.Symbol Significance ActivityT Torque in Nm for 40 C (104 F) ambient temperature and 1000 m (3280 ft) above sea leveln Rated speed in 1/min or min-1(rpm)P Power input for motor in kWICurent i AU Rated voltage in VPower typ: “3” AC voltage, 3-phase “1” AC voltage, 1-phase “=” DC voltageAL Overall drive length in mmMD Motor diameter in mmWL Output shaft length in mmWe Type of shaft endmWeight in kgOutput shaft rotation directionVersion “A60” suitable for out-door installationParts carrying voltageDisconnect power supply and observe Installation InstructionsOBJ_BUCH-0000000209-001.book Page 29 Wednesday, August 26, 2015 4:09 PM30en Translation Installation Instructions90000.0002.3985 / 2015.082.2 Safety informationGeneral safety informationBefore installing the drive, read the Installation Instructions carefully and thoroughly.Follow the sequence of steps in the Installation Instructions exactly. Follow all specifications in the Installation Instructions, in particular, all details con-cerning safety, operation, maintenance and repair. Keep the Installation Instructions during the com-plete production service life and pass them on to the user/end customer. Disconnect the power supply before carrying out any work on the drive. Clear and leave the danger zone before recon-necting the power supply. Injuries to persons and damage to property can-not be excluded in the event of faulty installation, start-up, maintenance, etc., because of the high torque of the drive. Due to the high torques, there is a risk of over-loading the drive if electrical connection limits are exceeded. Persons are not permitted to be present in the danger zone of suspended loads. Screws, couplings or other parts may not be loosened while the drive is under load. Also observe local national regulations, stand-ards and guidelines as well as safety and acci-dent prevention regulations.Warnings on risks and residual risks Disconnect the power supply before carrying out any work on the drive and secure the drive against being switched on again, e. g. with a lock. This also applies to auxiliary power lines such as, e. g., limit switches or standstill heating. Just switching the control to “Stop” is not suffi-cient. The drive can move even in the “Stop” position as a result of higher ranking functions such as wind or rain signals. When all technical specifications are complied with, the drive is designed for a service life con-forming to drive group 1Cm according to DIN 15020. Attachments or driven parts can have shorter service lives than the drive. When using a 3-phase mains connection, a phase reversal in the power supply system reverses the drives rotational direction. The limit switches are ineffective if phases are switched. The drives are fitted with self-locking devices for design reasons. Nevertheless, a failure of the self-locking device cannot be completely excluded (self-locking = the output shaft remains in its position after the motor is switched off, even under load). There is a danger of becoming entangled or crushed by attachments or driven parts. Observe, among others, safety distances according to DIN EN 349 and ISO 13857 and plan suitable protective measures, e. g. protec-tive equipment or dead man operation. The drive temperature can rise above 60 C (140 F). Provide, e. g. protection against touch-ing or contact. Despite careful planning and maintaining all reg-ulations, not all risks can be excluded.2.3 Qualified personnelAll the work described in the following must be car-ried out by qualified personnel.Qualified persons are those who, based on their training, experience or instruction (e. g. installers certified by Lock) as well as their knowledge of rele-vant standards, regulations, accident prevention rules and plant conditions, are authorized by those responsible for plant safety to carry out such work, and can recognise and avoid possible risks.The ventilation screw may be loosened; refer to Section 5.2.OBJ_BUCH-0000000209-001.book Page 30 Wednesday, August 26, 2015 4:09 PM31Translation Installation Instructions en90000.0002.3985 / 2015.083 Product Identification3.1 ManufacturerLock Antriebstechnik GmbHFreimut-Lock-Strasse 2D-88521 Ertingen Germany3.2 Identification3.3 Type platePower drive (example)1 Version2 Torque T3 Article number4 Rated speed n5 Version A60, outdoor model/animal shed6 Batch number7 Limit switch type8 Customer order number9 Rated voltage U10 Year/month of manufacture11 Shaft end WeElectric motor (example)1 Motor type2 Version power drive3 Number of phases4 Motor serial number5 Article number of motor manufacturer6 Motor technical data7 Motor power-on duration8 Protection class IP (DIN EN 60529)9 Insulation material class, electric motor10 CE symbol, electric motor4Intended Use4.1 ApplicationFor the exact product description of the delivered version, see the delivery note and type plate.Special drive exclusively for ventilation and shading, for Roof ventilation: Ridge-mounted overhead glaz-ing, e. g. greenhouses, garden centres, offices, halls, animal sheds, ventilation for multispan greenhouses Side ventilation: Ridge-mounted overhead glaz-ing, e. g. greenhouses, facades, halls, roller shades for animal sheds and greenhousesPower driveArticle number 12210 12212 12214 12216Type EWA 10EWA 12EWA 14EWA 16OBJ_BUCH-0000000209-001.book Page 31 Wednesday, August 26, 2015 4:09 PM32en Translation Installation Instructions90000.0002.3985 / 2015.08 Shading: E. g. rope or rack shading in green-houses, vertical blind systems on facadesSpecial drive to position flaps and sliders after con-sultation with the manufacturer.Available special versions include the following (not available for every type): Version A60, outdoor model/animal shed Version with special motor/with frequency con-verter4.2 Operating conditionsThe following operating conditions apply when using the drive: Refer to the type plate and relevant product cat-alogue for torques, supplementary installation dimensions and further technical data. Do not use the drive for continuous operation, maximum power-on time relative to 60 minutes: 1 cycle S3/40 % and 5 cycles S3/20 % (i. e. 1 cycle with 4 minutes running time and 6 min-utes standstill as well as 5 cycles each with 2minutes running time and 8 minutes standstill possible within 60 minutes). Drive group 1Cm according to DIN 15020. Due to the more intensive heat development and the integrated winding protection contact, drives with single-phase motors can possibly have a shorter power-on time as drives with three-phase motors. Ambient temperature range for operation with standard drive; at rated speed 1 5 rpm: 5 C (23 F) up to +60 C (140 F); at rated speed 6 9 rpm: +5 C (41 F) up to +60 C (140 F). See the catalogue for other versions. Humidity up to maximum 90 %, short peaks up to 100 % are possible. The drive can be installed in any position. Maximum force on output shaft (distance from housing 50 mm (1.97 in): Radial 5000 N (1124 lb), axial 400 N (90 lb) Fall protection is mandatory during operation involving lifting free-hanging loads (not persons) such as, e. g. suspended heating, assimilation lights or when stricter safety factors must be maintained Suitable for “cold smoke venting” in sprinkled sales rooms, e. g. in Germany according to the Sales Area Directive, and in sprinkled industrially used rooms, e. g. in Germany according to the Industrial Building Directive 03/2000 Functionally capable for ambient temperature of 105 C (221 F) (trigger temperature 72 C (162 F) in short-time operation of 4 minutes max. with a maximum of 55 % of the specified maximum torque T The drive service life is considerably longer: With switching cycles that permit a regular cooling down of the drive With low loads With short power-on time Drives with single-phase motors operated with loads significantly lower than the nominal load can heat up more strongly. This can lead to a reduced power-on time.Special versions are available to extend the applica-tion options.4.3 Restrictions in usageThe following restrictions are applicable for drive usage: Do not load the drive with torques greater than the maximum torque T. Do not use the drive for operating parts in areas frequented by people (accessible area). Observe safety distances according to ISO 13857. Do not subject the drive to direct rainfall/over-head irrigation. Do not use the drive to actuate smoke and heat extraction equipment according to DIN 18232. Do not use the drive to actuate automatically opening and closing doors or gates. Do not use the drive in potentially explosive atmospheres unless explicitly planned for such use.Constructional alterations/modifications to the drive are prohibited. The manufacturer accepts no liability for any violation thereof.OBJ_BUCH-0000000209-001.book Page 32 Wednesday, August 26, 2015 4:09 PM33Translation Installation Instructions en90000.0002.3985 / 2015.084.4 MisuseExplicit warning is given for misuse under the follow-ing circumstances: Do not use the drive to lift free-hanging loads in areas where persons are present. Do not use the drive for transporting people (e. g. as passenger lift or similar).4.5 StorageObserve the following information on storage: Store in a well ventilated, dry room. Protect against ground dampness by storing on shelves or wooden grates. Cover to protect against dust and dirt. Treat unpainted surfaces with suitable anticorro-sive agents.5 InstallationOnly allow qualified personnel to carry out installa-tion work.5.1 Installing the drive5.1.1 Transport5.1.2 Base mounting Fasten the drive loosely to the console on the housing feet using four M12 screws (EWA 12, EWA 14, EWA 16) or M10 screws (EWA 10) and 4 lock nuts. Minimum screw strength 8.8. Position spacer shims under the housing feet to align the output shaft and output tube. Screw the drive tight with the 4 screws and tight-ening torque 50 Nm (442 lbf-in) (M10) or 80 Nm (708 lbf-in) (M12).Determine which screws and tightening torques are suitable when installing with wood screws or dow-els.NOTICE: The maximum torque for the couplings must not be exceeded. For torques 600 Nm (5310 lbf-in), especially on version EWA 16, the torque must be tran