拉幕-钢索拉幕General Installation manual ValkScreenVision.pdf

Van der Valk Systemen DEVELOPER AND PRODUCER OF VENTILATION AND SCREENING SYSTEMS FOR GREENHOUSES General Installation manual ValkScreenVision Version 04 April 2017 1 Van der Valk Systemen DEVELOPER AND PRODUCER OF VENTILATION AND SCREENING SYSTEMS FOR GREENHOUSES Manual based on the date below Use only with materials of Van der Valk Systemen. Dimensions in mm. ValkScreenVision Drive supplier Lock or Ridder. Position of motor by installer Drawing based on 38mm profile with 2 pull wires per truss. Manual is, in consultation, also uitable for 22 mm profile with 3 pull wires per truss. Hang down: other options possible. For 3 pull wires per truss see pages: 02C, 06C, 09B, 11C. This manual is not project specific. This manual is not legally binding. No right may be derived from this installation manual. Table of contents Screen plates Page 02A,B,C Atlas wire clip Page 03 Reversing wheels Page 04 06D Page 07-09 Drive shaft Page 10A,B,C earing plate Page 11A - 12B Measure row Truss clips Page 13A Galv. Steel cable Page 13B Fix screen profile to trellis Page 14 Mounting Truss clips Page 15A Polyester wire Page 16 - 19 Truss clips /profiles Page 20A,B Mount wire guide blocks Page 21 V-pulley Page 22 Mounting KLI-MAX Slide Page 23 Mount steelcable Page 24A,B,C,D Coupling profile Page 25A,B Mounting the Drive Line Page 25C ValkScreenVision installation tool Page 26 Mounting screen in profiles Page 26B Overhang strip P a g e 2 7 Bracket,wire for side wall Page 28,29 PVC Pipe, Steel cable Page 30,31 Fixed cloth Page 32A,B Screen guide P a g e 3 3 Cloth weight Page 34 Screen hook P a g e 3 5 A A B 02AM M Gable Wall Side Wall A1 A2 B1 B2 Detail B View A Screen plates 3mm 3 55.40.20 55.40.00 55.30.16 55.30.00 M8x20 M8 M6 M6x16 (L mm) 50.76.055.- L= bay size - post - 10mm 55 L 3 M8 53.55.17A A B 02BM M Gable Wall Side Wall A1 A2 B1 B2 Detail B View A Screen plates 2mm 2 55.40.20 55.40.00 55.30.16 55.30.00 M8x20 M8 M8 M6x16 (L mm) 50.75.055.- L= bay size - post - 10mm 54 L 2 M6 53.55.17A A B 02CM M Gable Wall Side Wall A1 A2 B1 B2 Detail B View A Screen plates 3mm with 3 pull wires 3 55.40.20 55.40.05 55.30.16 55.30.00 M8x20 M8 M6 M6x16 (L mm) 50.76.055.- L= bay size - post - 10mm 55 3 L 53.55.17 M8B B 03M M Gable Wall Side Wall A1 A2 B1 B2 A A A A A A A A A A Atlas wire clip Detail A View B 45.81.85 Bay size mm Number of clips per bay3200 84000 104267 10 4800 1204M M Gable Wall Side Wall A1 A2 B1 B2 A B Detail A Reversing wheel 44.81.30 55.51.00 53.55.42 55.50.00 M10x100 M10 M10 View B X05M M Gable Wall Side Wall A1 A2 B1 B2 Detail A View B 44.740.-.- 55.30.- 55.30.00 M6x. M6 (L=trellis width + 15 mm) Reversing wheel B A X Trellis width Trellis height06AM M Gable Wall Side Wall A1 A2 B1 B2 Detail A Detail B 48.80.12 48.80.30 48.80.40 Bracing reversing wheels B A 48.80.37 48.10.17 Detail C c06BM M Gable Wall Side Wall A1 A2 B1 B2 Detail A Detail B 48.80.12 48.80.30 48.80.40 Bracing reversing wheels B A 48.80.37 48.10.17 Detail C c06CM M Gable Wall Side Wall A1 A2 B1 B2 Detail A Detail B 48.80.12 48.80.30 48.80.40 Bracing reversing wheels B A 48.80.37 48.10.17 Detail C c A06DM M Gable Wall Side Wall A1 A2 B1 B2 Bracing reversing wheels - Side Wall 48.10.17 Detail A A 44.82.10.- (L mm) Side WallB B 07M M Gable Wall Side Wall A1 A2 B1 B2 Detail A View B Bearing plate 2“ at post A 44.82.15 55.40.- M8x- 55.40.00 M8 53.55.17 M8 160 100 Closing side Cloth package side (kolom width + 20 mm)B B 08M M Gable Wall Side Wall A1 A2 B1 B2 Detail A View B Bearing plate 2“ at floating gutter 55.40.- M8x. 55.40.00 M8 Closing side Cloth package side (thcikness + 20 mm) 44.82.25 44.82.31 100 160 A Holes for different tube sizesB B 09AM M Gable Wall Side Wall A1 A2 B1 B2 Bearing plate 2“ at cloth hanging down and motor 44.82.10.- (L mm) 44.82.15 M8x20 55.40.20 M8 55.40.00 M8 53.55.17 M8x. 53.41.- (trellis width + 10 mm) M8 55.40.05 100 160 closing side cloth package side View B Detail A AB B 09BM M Gable Wall Side Wall A1 A2 B1 B2 Detail A View B Bearing plate 2“ at floating gutter 55.40.20 M8x20 Closing side Cloth package side (L mm) 44.82.10.- 44.82.15 A M8 M8 53.55.17 53.41.- 55.40.05 (trellis with+15 mm) 16010AM M Gable Wall Side Wall A1 A2 B1 B2 Mounting of the drive shaft A 6000 5900 50.41.06000 44.80.34-W 53.25.20 M8 55.40.16 M8x16 Detail A swaged end towards motor Attention mount the wire tensionerbefore installing the tube. View B 44.16.60 Only use at the end of the tube.B A 10BM M Gable Wall Side Wall A1 A2 B1 B2 Welding of the drive shaft 6000 5900 50.41.06000 44.80.34-W 53.25.20 M8 55.40.16 M8x16 Detail A Detail B Detail A weld tubes together Attention mount the wire tensioner on the shaft before installion10CM M Gable Wall Side Wall A1 A2 B1 B2 Welding of the drive shaft 6000 5900 50.41.06000 44.80.34-W 53.25.20 M8 55.40.16 M8x16 Detail A Attention slide the wire tensioner on the shaft before installion. Weld chainwheel to tube Check the manual of the drive supplier to install motor.B A C A1 11AM M Gable Wall Side Wall A1 A2 B1 B2 Bracing of bearing plate 2“ at floating gutter if the peak size is bigger than the section size 48.80.40 48.80.12 48.80.30 48.80.37 Detail B Cloth hang down 48.10.17 Detail C Detail A Detail A1 Cloth hang downA1 B A C 11BM M Gable Wall Side Wall A1 A2 B1 B2 Bracing of bearing plate 2“ at floating gutter if the peak size is bigger than the section size 48.80.40 48.80.12 48.80.30 48.80.37 Detail B Cloth hang down 48.10.17 Detail C Detail A Detail A1A1 B A C 11CM M Gable Wall Side Wall A1 A2 B1 B2 Bracing of bearing plate 2“ at floating gutter if the peak size is bigger than the section size 55.40.20 48.80.12 48.80.30 48.80.37 Detail B Cloth hang down 48.10.17 Detail C Detail A Detail A1 M8x20 M8 55.40.0012AM M Gable Wall Side Wall A1 A2 B1 B2 Bracing of bearing plate 2“ at cloth hang down 48.80.12 55.40.20 M8x20 55.40.00 M8 Page 12 B Detail A A Page 12 B12BM M Gable Wall Side Wall A1 A2 B1 B2 Bracing of bearing plate 2“ at cloth hang down 44.82.10.- 48.10.17 Detail A A B (L mm)13AM M Gable Wall Side Wall A1 A2 B1 B2 Measure row truss clips (H+3 mm) 45.20.- cloth package side closing side H Attention, mount in line with Atlas wire clips (see page 03)13BM M Gable Wall Side Wall A1 A2 B1 B2 Galv. steel cable Detail A A 48.80.10 48.20.15 Only at 5m bay size. 53.57.20B A A 14M M Gable Wall Side Wall A1 A2 B1 B2 View A Fix screen profile temporarily to trellis (L mm) 43.94.- Detail B 43.95.- (L mm) 43.93.- (L mm) 1 Pull wire per 4m. 1 Pull wire per 3.2m. At the Side wall and the section seperations shorter profiles are used. (see mini map) Long profile 6400mm profile Short profile 1600mm profile Normal profile 8000mm profile 22 L 3815M M Gable Wall Side Wall A1 A2 B1 B2 A A A A A A A A A A Mounting Truss clips at the packageside of the Gable wall Detail A 45.20.01 53.57.10 Assembly tool 45.20.00 Pre-drilled 4.5 mm 30 30A 16M M Gable Wall Side Wall A1 A2 B1 B2 Polyester wire 48.50.30 Detail A put wire through trellis wire in line with wire clip gabe wall17M M Gable Wall Side Wall A1 A2 B1 B2 Polyester wire 48.50.30 Tie the polyester wire to the wire clips Detail A A18M M Gable Wall Side Wall A1 A2 B1 B2 Polyester wire 48.50.30 Tie the polyester wire to the wire clips Detail A A Wire tension 150N19M M Gable Wall Side Wall A1 A2 B1 B2 Mount wire in truss clips on measure row 48.50.30 “Click“Detail B B 20M M Gable Wall Side Wall A1 A2 B1 B2 Truss clip and cloth stop finger (H+3 mm) 45.20.- Detail A 45.22.1220BM M Gable Wall Side Wall A1 A2 B1 B2 Truss Profile (L mm) 43.95.- Gable wall 44.15.60 1 2 3 “click“ Trellis 2 1 3 “click“ Couple the truss profiles together using the couple piece. Mount all the truss profiles to the truss clips, except the short profiles at the side walls or the section separations. (see mini map)21M M Gable Wall Side Wall A1 A2 B1 B2 Mount wire guide blocks 44.15.27 Mount the wire guide blocks with the opening to the front side of the profileA 22M M Gable Wall Side Wall A1 A2 B1 B2 Mount V-pulley Detail A 44.27.75 44.27.70 Fold strip around trellis mount V-pulley every 3rd trellis23M M Gable Wall Side Wall A1 A2 B1 B2 Mounting KLI-MAX Slide 44.40.45 (Blank spring) 44.40.46 (Red spring) 1 Slide the KLI-MAX Slide into the profiles before they are coupled to each other. 2 A Detail A At the Side wall and the section seperations a KLI-MAX with a stronger spring is used.A 242 3 4 1 Before mounting the wire on the wire tensioners make sure that everything on page 24/24B is clear and understood. Make sure that the plastic cable drum is placed correctly. The plastic cable drum is correctly placed when the rectangular is aligned. Make sure that the plastic cable drum is moved to the side where the knot will be placed. So that on the other side is enough space for the Torque wrench. The holes in the plastic cable drum stand for how much wire need to be on the wire tensioners at a certain section size. Knot Knot Tie a knot at the end of the wire and place the required number of windings on the wire tensioner . Knot No. of windings on wire tensioner 1 3.5 3.5 3.5 3.5 3.5 Bay size mm3200 3658 4000 4500 5000 No. of windings on wire tensioner 2 17.5 19.5 20.5 22.5 24.5 24.5 windings = 5000mm 22.5 windings = 4500mm Free space for Torque wrench24B7 5 6 Before mounting the wire on the wire tensioners make sure that everything on page 24/24B is clear and understood. Slide the wire tensioners together so that the knots are hidden between the two wire tensioners. In the end the wire has to be on the wire tensioners as is shown in the drawing below. Knot Knot Make sure that there is ca. one meter extra wire available for the 3,5 windings on the other wire tensioner, as shown below. When finished page 24/24B continue to page 24C for tensioning of the wire.A 24CM M Gable Wall Side Wall A1 A2 B1 B2 Mount steel cable at wire tensioner 48.10.17 61.16.11 61.16.15 For required cable tension see page 26 B Tie knot through slot Detail A 3.5 windings24DM M Gable Wall Side Wall A1 A2 B1 B2 Mount steelcable at wire tensioner(number of KLIMAX x max. skid force) Cable pre tension = - + 20 kg2 Example: See greenhouse on the left with 16 sections and a blank KLIMAX(16x6kg) Cable pre tension = - + preload of 20 kg = 68 kg2the torque wrench must be set to 35 Nm (See table) number of sections = number of KLIMAX number of sections = number of KLIMAX KLIMAX green has a max. skid force of 3,5 kg KLIMAX blank has a max. skid force of 6 kg KLIMAX red has a max. skid force of 9 kg Cable tension kg 40 50 60 80 100 130 Moment Nm 20 25 30 40 50 60 In the neutral position (= mounting position) there should be a certain tension to be applied. This tension (= pretension) is of great importance for the correct operation of the system. The pretension depends on the number of slip blocks on one steel cable.A 25AM M Gable Wall Side Wall A1 A2 B1 B2 Coupling profile 44.05.10 55.30.10 45.22.46 Slide profiles on the coupling. 1 2 2 Detail AM6x10 Mount the KLI-MAX Slide first before coupling the profiles! (Page 23)25BM M Gable Wall Side Wall A1 A2 B1 B2 Coupling profile 44.17.21 1 2 2 Detail A Mount the KLI-MAX Slide first before coupling the profiles! (Page 23) Detail A 1 41 1 1 44.17.23 Side wallBy the long truss profile ( 3 4 ) at the side walls/ section separations an extra truss clip is used to provide extra strength 1 4 3 4 3 4 B 25CM M Gable Wall Side Wall A1 A2 B1 B2 Mounting the drive line A Detail A 1 2 44.40.35 (Blank spring) 44.40.36 (Red spring) On the first row at the Side wall the KLI-MAX with the stronger spring is used. 1 226Installation ValkScreenVision tool 61.16.07 A B C Fold 15 cm Detail A Detail B Detail C Detail D D E Detail E Tie a rope to the the weight for pulling the screen. 59.84.- 59.79.10 59.80.25 Fold 12 cm Attach screen cloth to profile: Fold 12 cm (section size mm)26BMount screen in profiles 44.17.00 44.17.10 44.17.20 B A Mount the extra component in the Quattro Plus profile. Detail A Detail A.2 Detail B.2 Pull “Click“ Detail B Insert screen. Mount the front runner at the begin of the strip for a smooth conduction trough the profiles.27M M Gable Wall Side Wall A1 A2 B1 B2 Overhang strip Detail A Detail A A Max. 18 mm “Keep holes open for wire“ 44.27.15 53.57.20 Z28M M Gable Wall Side Wall A1 A2 B1 B2 Clamping bracket for side wall 44.84.25 A Detail A 55.40.20 Detail A Drill holes in screenplate 55.40.05 M8x20 M8 Z29M M Gable Wall Side Wall A1 A2 B1 B2 Wire strainer side wall 48.80.10 A Detail A 55.30.16 Detail A 55.30.00 M6x16 M630M M Gable Wall Side Wall A1 A2 B1 B2 PVC Pipe white Detail A A 48.20.15 48.60.- Place PVC pipe over steel cable Use this hole (L mm)31M M Gable Wall Side Wall A1 A2 B1 B2 Steel cable cloth hang down Detail A A 48.20.15 Use this hole32AM M Gable Wall Side Wall A1 A2 B1 B2 Fixed cloth side wall 45.30.10 Fix cloth with staples around steel cable Fix cloth with cloth pegs 48.60.- (L mm) 61.10.05 61.10.0632BM M Gable Wall Side Wall A1 A2 B1 B2 Fixed cloth at separation between two zones 48.60.- (L mm) 61.10.05 61.10.0633M M Gable Wall Side Wall A1 A2 B1 B2 Screen guide 44.27.05 1 2 3 44.05.05 55.30.10 M6x10 44.17.1834M M Gable Wall Side Wall A1 A2 B1 B2 Cloth weight 44.70.25 45.45.50 1 2 “Click“ Section size mm3200 3658 4000 4500 5000 Number of cloth weight per section 5 5 6 7 835M M Gable Wall Side Wall A1 A2 B1 B2 Screen hook 44.15.20 1 2 “Click“ Section size mm3200 3658 4000 4500 5000 Number of screen hook per section 7 7 8 9 10PLEASE CONTACT V AN DER V ALK HORTI SYSTEMS OR YOUR GREENHOUSE BUILDER/INSTALLER FOR MORE INFORMATION. Van der Valk Horti Systems Van der Valk Horti Systems has been a familiar name in the greenhouse industry for many years. In fact, we are the only specialised company that has completely dedicated itself to the development and production of vent-opening and screen mechanisms. That is why our systems can be found in so many greenhouses. Our high-quality components not only get your business moving, but more importantly, keep it moving. Greenhouses are becoming increasingly larger and more complex. And consequently the thousands of components are increasingly less accessible for maintenance. You must be able to blindly trust these. That is why at Van der Valk Horti Systems we go to extreme lengths with each new product development. The development of new products and systems is a core activity. Each component clearly sets itself apart with its own carefully considered details. Moreover our products are fully tested and approved before they arrive in your greenhouse. Van der Valk Horti Systems, your guarantee for op